Product
AI Vision System
Revolutionizing Plastic Injection Molding
We’re not just detecting defects, we’re learning from them.
Type
Automatically categorizes defect types, including flashing, shorts, contamination, label wrinkles, label rotation, and more. Additionally, the system can spot inconsistencies in part dimensions or incomplete fills. By classifying a diverse array of defects, it provides manufacturers with detailed insights into production quality.
Size
Detects the size of each defect to assess the direct impact of various variables and optimize the resolution process. For instance, measuring the volume of a short shot is crucial for identifying the root cause and implementing effective corrective actions. By analyzing defect size, the system provides deeper insights into production inefficiencies, enabling precise adjustments to equipment settings and materials. This level of detail not only resolves current issues but also helps prevent similar defects in future production runs, ensuring consistent quality and efficiency.
Location
Precisely pinpoint the location of defects to uncover their source and take targeted action. For example, contamination appearing in random locations typically suggests an external source, such as material handling or environmental factors. In contrast, contamination consistently occurring in the same spot often points to an internal issue, like a problem within the mold or machine. Understanding defect patterns and their locations provides critical insights for identifying root causes. This allows for faster resolution, reduces wasted materials, and ensures a more efficient production process.
Synthesize and Control
With Krevera’s best-in-class outcomes data and direct connection to the thousands of parameters in your factory, controlling your process has never been easier. Our system provides real-time insights, enabling you to make data-driven decisions instantly. By continuously monitoring key variables, it helps identify potential issues before they escalate, ensuring smooth, uninterrupted production. Krevera’s seamless integration with your existing equipment optimizes performance, reduces downtime, and boosts overall efficiency. With this level of control and visibility, you can achieve consistent quality while minimizing waste and costs.